Engineered Power Quality Solutions

Industrial Power Solutions That Stabilize Voltage, Protect Equipment & Reduce Energy Waste

Active Power Controls manufactures Automatic Voltage Controllers, Isolation Transformers, APFC and LT Panels, and power-quality systems engineered for Indian factories, plants and commercial operations.

0+
Years in industrial power
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Plants served nationwide
ISO
Quality-led manufacturing
24×7
Service & support
APC · Live Panel
AVC-300kVA
Input
438 V
Output
415 V
Saving
7.2%
Equipment Protection
Stable Voltage
Lower Losses
UP TO 10%
energy savings

Trusted by factories & industrial groups across India

Textile Mills
CNC Machine Shops
Food Processing
Pharma Plants
Engineering Industries
Automotive Units
Plastic Moulding
Cold Storage
Chemical Plants
Packaging Units
Steel Rolling
Printing Press
Textile Mills
CNC Machine Shops
Food Processing
Pharma Plants
Engineering Industries
Automotive Units
Plastic Moulding
Cold Storage
Chemical Plants
Packaging Units
Steel Rolling
Printing Press
About APC

A decade of engineering reliable power for Indian industry.

Active Power Controls is an industrial manufacturer of voltage stabilisation, power conditioning and electrical distribution equipment. We work with factories, plants and commercial facilities to design systems that protect critical loads, optimise energy use and extend equipment life.

Every product is engineered, assembled and tested in-house — and backed by a service team that understands real-world plant conditions, not just specifications.

Mission

Deliver dependable, energy-efficient power systems that reduce downtime and operational cost for Indian manufacturers.

Vision

Be the most trusted engineering partner for power quality and protection across industrial India.

International Quality Standards

Built to recognised industrial benchmarks with rigorous in-house testing on every unit.

High Performance & ROI

Engineered for measurable energy savings, lower losses and faster payback on plant operations.

Long Equipment Life

Premium core, copper and enclosure quality designed for years of continuous industrial use.

Lifetime Service Support

Pan-India service network with rapid response, on-site diagnostics and consultative engineering.

Product Catalog

Industrial-grade power equipment, manufactured in-house.

Six product categories engineered for stable voltage, equipment protection and efficient power conversion across plant operations.

Engineering Quality

Built on the fundamentals of industrial-grade construction.

Every APC unit is built around four engineering pillars — core, copper, enclosure and regulation. Together they deliver the reliability factories expect.

Core Architecture

Low-loss CRGO laminated core construction

Cores are built from prime grade CRGO (cold-rolled grain-oriented) silicon steel laminations to minimise no-load losses and audible noise. Step-lap mitred joints and precise stacking ensure low magnetising current and stable flux distribution across the operating range.

  • Prime CRGO laminations for low core loss
  • Step-lap mitred core joints for low noise and reduced exciting current
  • Annealed laminations for minimal eddy and hysteresis losses
  • Designed for continuous duty at full nameplate rating
Client Outcomes

Measured savings, delivered on the plant floor.

Three of many — real APC installations with quantified energy, uptime and payback outcomes.

CNC Machining

300 kVA AVC recovers ₹3.9L/year at a precision engineering plant

₹3.9L
Annual saving
7.2%
Energy recovered
18 mo
Payback

Chronic 438 V incoming supply was driving spindle drives into over-voltage trips. APC's 300 kVA servo AVC clamped output to 415 V, eliminating trips and cutting no-load losses.

Textile Mill

500 kVA HT AVR stabilises 33 kV feeder for a spinning unit

₹11.4L
Annual saving
9.1%
kWh reduction
22 mo
Payback

Multiple LT stabilisers were replaced by a single HT AVR on the 33 kV incomer — regulating the entire plant upstream of six distribution transformers.

Pharma Formulation

Isolation transformer + APFC restores clean power to a WHO-GMP block

₹6.2L
Annual saving
0.99
Power factor
14 mo
Payback

Common-mode noise was crashing PLCs on a granulation line. A shielded isolation transformer plus a detuned APFC panel eliminated trips and killed the PF penalty.

Power Savings Matrix

See what your incoming voltage may be costing you.

Enter your equipment's target voltage and pick your typical supply voltage range. We'll estimate equipment stress, the dominant loss type and the savings opportunity from voltage stabilisation.

Step 1 · Pick your region & supply

Standard nominal: 415 V

Step 2 · Confirm optimum voltage
V

Auto-filled from region & supply. Override if your plant uses a different baseline.

Step 3 · Select supply voltage band
Voltage scale (±12%)Optimum 415 V
365 V415 V465 V
0.0%
−12%Optimum+12%
Sampled band: 408 V – 422 VLow
Loss physics reference
Above optimum → Core losses dominate; transformer/motor iron saturates, no-load current rises, energy consumption increases.
Well below optimum → Copper losses dominate; motors draw higher current (I²R), direct increase in electrical consumption and winding heat.
Assessment for
408 V – 422 V
Within optimal band of 415 V
Low Risk
Equipment Stress
Low
Energy Loss
1–2%
Savings Potential
1–2%
What's happening to your equipment

Operating near your target voltage — minimal stress on motors and electronics.

Why this translates into lost money

At 0.0% deviation from your 415 V optimum, motors operate outside their efficiency curve. Expected avoidable loss sits at 1–2% of the energy bill, before counting downtime and maintenance.

What an AVC will change

A servo-controlled AVC clamps the output to the 415 V band continuously, so motors run at rated efficiency and electronics see clean voltage — recovering most of the avoidable loss.

No immediate action required

Voltage profile is healthy. We still recommend a 7-day logged study to capture transient events and confirm.

Indicative range. APC engineering will validate with on-site voltage logging before any sizing recommendation.

Diagnostic Tool

Electricity Bill Analyzer for industrial plants.

Share a few plant parameters. The tool will validate them, estimate avoidable loss and explain how each input affects the recommendation.

Step 1 · Plant Inputs

Baselines follow Global Standard (IEC 60038) — adjust min/max below to match your site readings.

Lowest LT reading
Highest LT reading
IEC 60038 baseline: 400 V for 3-phase, 230 V for 1-phase
Rounded monthly amount over the last 6–12 months.
Avg. monthly spend on equipment failures, motor rewinding, drive repairs.
Step 2 · Operational Indicators
APC Recommendation
Install AVC Immediately
10% est. loss

Voltage and reliability issues are causing significant avoidable loss. A correctly sized AVC will recover most of it within an industrial payback window.

Estimated Energy Loss
10%
Recommended System
AVC ~ 200 kVA
Monthly Savings
₹ 25,000
Annual Savings
₹ 3,90,000
Estimated Payback
12 months
Indicative system cost ~ ₹ 3,00,000
Voltage Band
385420 V
Swing 35 V · worst 20 V either side vs 400 V optimum
How we calculated this
  • Worst deviation 20 V from 400 V optimum (~7% loss)
  • Wide voltage swing of 35 V (+1%)
  • Frequent equipment trips (+1%)
  • Production affected by voltage (+1%)
Energy loss recovery — formula
Monthly energy saving = Bill × Loss %
= ₹2,50,000 × 10% =25,000 / month
Annual energy recovery = Monthly × 12
= ₹25,000 × 12 =3,00,000 / year
Breakdown saving = Monthly breakdown × 6 months avoided
= ₹15,000 × 6 =90,000 / year
Total annual saving = Energy recovery + Breakdown saving =3,90,000

Loss % is derived from worst voltage deviation from your 400 V optimum, plus penalties for swing, trips, DG dependency and process impact (see bullets above).

Indicative figures only. APC engineering will validate with on-site logging and a load study before final sizing.

Why APC

An engineering partner — not just an equipment supplier.

Custom-Built Solutions

Every system is sized and configured to your plant's load profile and SLD — no off-the-shelf compromise.

Industrial-Grade Manufacturing

In-house fabrication, winding and assembly with documented quality control on every unit.

Pre-Sale Engineering

Voltage logging, audit and load study before we recommend a system — no over-selling.

Installation & Commissioning

On-site supervision, commissioning and operator handover by APC engineers.

After-Sales Support

Pan-India service network with rapid response and stocked spares for every product range.

Measurable ROI

Documented savings, payback projections and post-installation performance reporting.

Resources

Engineering documentation & downloads.

Reference material for plant engineers, procurement teams and consulting electrical engineers.

Custom Specification

Generate your technical specification sheet.

Enter your rating and input voltage window — download an instant PDF spec sheet tailored to your application.

Protection (O/V, U/V, SPP)

Do you need Over-Voltage, Under-Voltage and Single-Phase-Prevention protection included as standard?

Spec sheet will read: O/V, U/V, SPP Protection Included
Output is a print-ready A4 PDF with calculated input/output currents.
FAQ

Technical Questions

Answers to what plant engineers and procurement teams ask us most often.

Contact

Talk to APC engineering team.

Share your plant details and our engineers will respond with a sized recommendation, indicative pricing and a payback estimate.

Office
Active Power Controls — Chincholi, Chincholikati, Maharashtra 413255
Manufacturing Unit
A-178 MIDC Chincholi, Chincholikati, Maharashtra 413255
Phone
+91 9422929510 / +91 8888958904 / +91 9423777810
Email
activepowercontrol9@gmail.com